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High-Quality Sintered PE Balls from China Suppliers | Durable Filtration Solutions from Our Factory

Our sintered PE balls are high-performance porous filtration elements crafted from ultra-high molecular weight polyethylene (UHMW-PE) using an advanced high-temperature sintering process. As leading suppliers and manufacturers in China, we specialize in producing filtration solutions with exceptional features such as high porosity, outstanding corrosion resistance, and superior mechanical properties. These sintered PE balls are ideal for applications in liquid-solid separation, gas-solid filtration, chemical treatment, and more. Our innovative sintering technology ensures a uniform pore size distribution, and we offer customized production options to cater to various operational requirements. Trust our factory for reliable and effective filtration solutions tailored to your needs

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    Product Parameter Table

    Parameter Name Parameter Range/Description
    Material Ultra-high molecular weight polyethylene (UHMW-PE) or carbon fiber-containing composite material (PA sintered)
    Filtration Accuracy 0.22-200μm (support customized 0.22μm, 0.5μm, 1μm, 5μm, etc.)
    Pressure Range 0.1-0.6MPa
    Porosity 60% or more, high fluid flow per unit area
    Corrosion Resistance Strong acid (such as hydrochloric acid, sulfuric acid), strong alkali (such as sodium hydroxide), organic solvents (ester, ketone, etc.)
    Mechanical Properties Tensile strength ≥ 4MPa, bending strength ≥ 5MPa, can be turned, welded
    Interface type M12, M20, M36 and other threaded joints (can be customized)

    Production process of Sintered PE Balls

    1. Raw material mixing

    Mix UHMWPE powder with additives (such as carbon fiber) according to scientific ratio.

    2. Mould filling

    The mixture is loaded into the mould and formed into pre-products by pressing molding technology.

    3. High-temperature sintering

    Sintering in sections at low, medium and high gradient temperatures (200-300°C) to form a three-dimensional mesh microporous structure.

    4. Demolding and post-processing

    Demolding after cooling and processing such as cutting, grinding or welding.

    5. QC & Packaging

    Ensure the products are qualified and then packaged through bubble uniformity test, pressure resistance test, etc.

    Advantages of Sintered PE Balls

    1. High filtration efficiency

    Uniform pore size, can retain particles above 0.22μm, gas-solid filtration efficiency up to 99.9%.

    2. Easy regeneration and maintenance

    Support physical backwashing (compressed air/water) and chemical cleaning (acid and alkali immersion) to prolong service life.

    3. Chemical compatibility

    No adhesive additive, in line with GMP/FDA standards, suitable for pharmaceutical and food grade filtration.

    4. Economical

    Long service life (can be re-washed 5-8 times), the comprehensive cost is only 1/5 of traditional filter media.

    5. Environmental protection

    The material is non-toxic and odorless, recyclable, in line with the requirements of circular economy.

    Application of Sintered PE Balls

    1. Pharmaceutical and biological engineering

    I.V. solution, vaccine production of decarbonization filtration, clarification of biological preparations.

    2. Water treatment

    Pure water preparation, water reuse, sewage treatment (such as oily wastewater, electroplating solution filtration).

    3. Chemical and energy

    Catalyst recovery, acid and alkali solution filtration, oil and gas separation.

    4. Food and beverage

    Alcohol clarification, fruit juice filtration, dairy products sterilization.

    5. Environmental protection and industry

    Gas dust removal (such as PM2.5), powder transportation support, silencer materials.

    For more detailed technical parameters or customized solutions, please feel free to contact us

    Frequently Asked Questions

    What is the filtration accuracy of Sintered PE Balls?

    The standard filtration accuracy ranges from 0.22μm to 200μm. We also support customized options such as 0.22μm, 0.5μm, 1μm, and 5μm to meet specific application requirements.

    Are Sintered PE Balls compatible with strong acids and bases?

    Yes, they are made from Ultra-high molecular weight polyethylene (UHMW-PE) or carbon fiber composite materials, offering strong corrosion resistance against strong acids (such as hydrochloric and sulfuric acid), strong alkalis (like sodium hydroxide), and various organic solvents.

    How do you clean and regenerate Sintered PE Balls?

    They support physical backwashing using compressed air or water, as well as chemical cleaning by immersion in acid or alkali solutions. This ease of regeneration allows them to be reused 5 to 8 times, significantly lowering operational costs.

    Do Sintered PE Balls meet food and pharmaceutical grade standards?

    Yes, the manufacturing process uses no adhesive additives. The resulting material is non-toxic, odorless, and fully complies with GMP and FDA standards, making it safe for food, beverage, and pharmaceutical filtration.

    What thread interface sizes are available for customization?

    We offer standard threaded joints including M12, M20, M36, and other custom thread specifications tailored to match your existing filtration system interfaces.