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High-Efficiency Sintered Metal Mesh Filter Basket - China Suppliers and Factory for Precision Filtration Solutions

Introducing our high-efficiency sintered metal mesh filter basket, a superior filtration solution designed for precision and durability. Manufactured in China, our filter baskets feature a unique multi-layer composite structure that incorporates the benefits of a perforated metal plate and multi-layer wire mesh. Ideal for demanding filtration applications, this product is perfect for those requiring both high strength and accuracy, The core structure of our filter basket consists of a perforated metal support layer, a coarse filter layer, a fine filter layer, and a protective layer, all expertly bonded through precision welding or sintering. This design not only enhances mechanical strength but also ensures deep filtration capabilities, effectively capturing particles of varying sizes while maintaining high flow rates and minimal pressure loss, As a trusted factory and supplier, we are committed to providing top-quality filtration products tailored to meet diverse industrial needs. Choose our sintered metal mesh filter basket for your high-precision filtration requirements today!

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    Parameters of Sintered metal mesh filter basket

    1. Material

    - Perforated plate: stainless steel (304/316L), carbon steel galvanized, titanium alloy and so on.
    - Composite mesh: multi-layer stainless steel wire mesh (plain, twill, mat weave).
    - End cap/skeleton: stainless steel or engineering plastics (e.g. PP, PTFE).

    2. Dimensions

    - Outer diameter: 20mm-500mm
    - Length: 100mm-1500mm (customizable)
    - Filtration accuracy: 1μm-500μm (on request).

    3. Working conditions

    - Temperature range: -50°C to 500°C (depending on material).
    - Pressure strength: 0.5MPa-10MPa.
    - Applicable medium: water, oil, gas, corrosive liquid, etc.

    4. Surface treatment

    - Polishing, electrochemical passivation, sandblasting, plating (e.g. nickel, Teflon).

    Production process

    1
    Punching plate processing

    Laser/CNC punching machine punches regular holes in the metal plate to form the supporting skeleton.

    2
    Composite mesh preparation

    Multiple layers of wire mesh are superimposed (coarse mesh + fine mesh) and fixed by diffusion welding or high temperature sintering.

    3
    Roll forming

    Roll the perforated sheet and composite mesh into cylindrical shape and weld the joints.

    4
    End cap assembly

    Weld or cement stainless steel end caps to ensure sealing.

    5
    Surface treatment

    Cleaning, polishing and passivation to enhance corrosion resistance.

    6
    Testing

    Air tightness test, precision calibration, pressure burst test.

    Advantages of Sintered metal mesh filter basket

    1. High strength structure

    Perforated plate provides rigid support, anti-pressure and anti-deformation, suitable for high-pressure environment.

    2. Multi-layer filtration

    Composite mesh intercepts particles in layers to extend service life and reduce the risk of clogging.

    3. High flow rate and low resistance

    Optimized pore size distribution ensures fluid passage efficiency and reduces energy consumption.

    4. Extreme environment resistance

    Resistant to high temperature and corrosion, adapting to severe working conditions such as chemical industry, oil and gas.

    5. Easy maintenance

    Can be backwashed or ultrasonic cleaning, high reuse rate.

    Application of Sintered metal mesh filter basket

    1. Petrochemical industry

    Oil and gas separation, catalyst recovery, pipeline media filtration.

    2. Water treatment

    Industrial wastewater filtration, seawater desalination pretreatment, reverse osmosis protection.

    3. Food & Pharmaceutical

    Pharmaceutical fine filtration, beverage clarification, sterile air filtration.

    4. Energy & Environment

    Gas turbine air intake filtration, dust removal system, desulfurization and denitrification process.

    5. Machinery Manufacturing

    Hydraulic oil filtration, cutting fluid purification, lubrication system protection.

    6. Aerospace

    Fuel system filtration, high temperature gas purification.

    Frequently Asked Questions

    What materials are typically used for Sintered metal mesh filter baskets?

    They are primarily constructed from stainless steel (304 or 316L), carbon steel galvanized, and titanium alloys. The end caps and skeletons are made of stainless steel or engineering plastics like PP and PTFE.

    What is the standard filtration accuracy range?

    The filtration accuracy ranges from 1μm to 500μm depending on the specific application requirements.

    What is the maximum operating temperature for these filter baskets?

    They can withstand extreme temperature ranges from -50°C up to 500°C, depending on the selected materials.

    Can Sintered metal mesh filter baskets handle high-pressure environments?

    Yes, their rigid structure with a perforated plate skeleton provides strong anti-pressure and anti-deformation capabilities, supporting working pressures from 0.5MPa to 10MPa.

    How are these filter baskets cleaned and maintained?

    They are designed for easy maintenance and can be repeatedly cleaned and reused using backwashing or ultrasonic cleaning methods.