Customized Sintered Filters

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China Suppliers Factory PE Plastic Sintered Filter for High Efficiency Liquid and Gas Filtration

The PE plastic sintered filter is a high-performance porous filter element manufactured from high-density polyethylene (HDPE) or ultra-high molecular weight polyethylene (UHMW-PE) through an advanced high-temperature sintering process. This filter features a unique three-dimensional mesh structure with countless micron-sized pores, allowing it to effectively capture particulate impurities while ensuring a high flow rate and minimal pressure drop. Our sintered filters are essential for precision filtration of liquids and gases, making them a preferred choice among suppliers in China. As a leading factory, we are committed to delivering top-quality filtration solutions tailored to your needs

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    Product Characteristics

    - High porosity:

    uniform distribution of pores, wide range of filtration precision (1-100 micron), and strong dirt-holding capacity.

    - Chemical corrosion resistance:

    excellent resistance to acids, alkalis, salts and organic solvents (such as alcohols, ketones), suitable for strong corrosive media.

    - High mechanical strength:

    pressure-resistant, wear-resistant, can withstand high working pressure (≤ 0.5MPa), not easy to deform or rupture.

    - Easy to clean and regenerate:

    support backwashing, ultrasonic cleaning or chemical cleaning, high reuse rate and low maintenance cost.

    - Non-toxicity:

    meets food grade (FDA) and medical grade standards, suitable for hygiene-sensitive industries.

    Technical Parameters

    Parameters Values/Descriptions
    Material HDPE/UHMW-PE
    Filtration precision 1-100 μm (customizable)
    Porosity 35%-50%
    Operating Temperature -40℃ ~ +80℃ Max. Working Temperature
    Maximum Working Pressure 0.5 MPa (Normal Temperature)
    Interface Flat, Flange, Threaded (optional)

    Areas of Application

    • Water treatment: Reverse osmosis (RO) pretreatment, ultrafiltration post security filtration, industrial pure water preparation.
    • Chemical industry: corrosive liquid filtration, catalyst recovery, solvent purification.
    • Food and beverage: alcohol, fruit juice, edible oil and other liquids in addition to impurities, decolorization.
    • Pharmaceutical industry: precision filtration of medicinal liquid, water for injection, biological preparations.
    • Electronics industry: filtration of high-purity chemicals, semiconductor cleaning liquid treatment.
    • Environmental protection field: wastewater treatment, oil-water separation, gas dust removal.

    Product Advantages

    - Long life design:

    strong anti-pollution ability, reduce frequent replacement, save operation cost.

    - Environmentally friendly and economical:

    can be cleaned and used repeatedly, reducing waste generation.

    - Strong compatibility:

    adapts to a variety of filter housings and supports customized sizes (length, diameter, interface).

    - Safe and reliable:

    no fiber shedding, avoiding secondary pollution.

    Maintenance and Upkeep

    - Cleaning method:

    backwashing (recommended pressure ≤ 0.3MPa), ultrasonic cleaning (40-50℃ warm water) or immersion in 5% NaOH solution.

    - Replacement cycle:

    according to the differential pressure (ΔP ≥ 0.1MPa need to be cleaned or replaced).

    - Storage conditions:

    Protected from light and dry environment, avoid contact with ozone or strong oxidizing agents.

    Selection Guide

    To consider when selecting PE sintered cartridge:
    1. Flow rate requirement:

    select the number and size of filter element according to the system flow rate.

    2. Filtration precision:

    based on the target pollutant particle size (e.g. 1-10μm for suspended particles removal, 20-50μm for activated carbon interception).

    3. Media characteristics:

    Consider temperature, pH, chemical compatibility.

    4. System pressure:

    Ensure that the cartridge pressure resistance value is higher than the working pressure.

    Frequently Asked Questions (FAQ)

    Can PE cartridge be sterilized at high temperature?

    It is not recommended to exceed 80℃, high temperature may cause material softening and deformation.

    How to judge the cartridge failure?

    When the differential pressure is still higher than 2 times of the initial value after cleaning, or when the flow rate drops significantly, it needs to be replaced.

    What is the difference between sintered PE cartridge and stainless steel cartridge?

    PE is more corrosion-resistant and less costly, but stainless steel is more temperature-resistant (up to 400℃).

    What is the filtration precision range of the PE sintered cartridge?

    The filtration precision ranges from 1 to 100 μm and can be customized based on your system requirements.

    What materials are used to manufacture these cartridges?

    The cartridges are manufactured using high-quality HDPE (High-Density Polyethylene) or UHMW-PE (Ultra-High-Molecular-Weight Polyethylene).

    What is the maximum working pressure the cartridge can withstand?

    It can safely withstand a maximum working pressure of up to 0.5 MPa under normal temperature conditions.