Customized Sintered Filters

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China Suppliers Factory for Sintered Metal Fiber Felt - High-Performance Deep Filtration Solution

Introducing our advanced filtration solution designed for industries seeking high performance and reliability. With a large dirt-holding capacity and exceptional filtration precision, this product ensures slow pressure rise and an extended replacement cycle, making it ideal for demanding applications. Our filters boast high porosity and excellent permeability, resulting in minimal pressure loss and a substantial flow rate, Manufactured by top China suppliers in our state-of-the-art factory, these filters are corrosion-resistant and can withstand high temperatures, making them suitable for harsh environments, including those with acids, alkalis, and organic solvents. Remarkably, they maintain their integrity and performance even at temperatures up to 480°C. Additionally, our filters are easy to process, shape, and weld, providing versatile options for various industrial needs. Trust our factory for durable and efficient filtration solutions tailored to your specifications

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    Unguarded Sintered Felt

    Product Introduction

    Stainless steel fiber sintered felt is made of extremely fine stainless steel fibers (diameter accurate to micron) by non-woven paving, stacking and sintering at high temperature. The finished felt is formed by different pore size layers to form the pore gradient, which can be controlled to get very high filtration precision and larger dirt-holding capacity, with three-dimensional mesh, porous structure, high porosity surface area, pore size distribution uniformity, etc., which can continuously maintain the filtration effect of the filter surface.

    Because of the above structure and characteristics, the stainless steel sintered felt can effectively make up for the weakness of metal mesh easy to block, easy to damage, can make up for the powder filtration products are fragile, the flow of small shortcomings, with ordinary filter paper, filter cloth can not be compared to the temperature resistance, pressure resistance, and thus the stainless steel fiber sintered felt is the ideal high-temperature, corrosion-resistant, high-precision filtration material and a half.

    Unguarded Sintered Felt (1)
    Product Specification Size
    Unguarded Sintered Felt (2)
    • Standard size: 1000mmx500mm, 1000mmx600mm, 1000mmx1000mm, 1200mmx1000mm;
    • Maximum size: 1480mmx1000mm;
    • Standard material: SUS316L;
    • Dimensions within the above range can be customized according to the requirements of users.
    Unguarded Sintered Felt Application
    • Large dirt-holding capacity, high filtration precision, slow pressure rise, long replacement cycle;
    • High porosity and excellent permeability, small pressure loss and large flow rate; and
    • Corrosion resistance, high temperature resistance, resistance to acid, alkali, organic solvents, pharmaceuticals and other corrosion, can be used for a long time in the environment of 480 ℃;
    • Easy to process, molding, welding.
    • According to the requirements of users, we can produce reinforced type, thickened type, with protective net and other specifications.

    Stainless steel sintered felt has excellent filtration performance, is the ideal high temperature, corrosion-resistant, high-precision filtration materials, widely used in polymer filtration, petrochemical high-temperature gas de-dusting, filtration of refining process, viscose filtration, ultrafilter pre-filtering, vacuum pump protection filters, Filter membrane support body, catalyst carrier, automobile air blast, fuel filtration of aircraft and ships, and hydraulic system filtration.

    Unguard Sintered Felt Specifications and Technical Parameters
    Unguarded Sintered Felt Specifications
    Note:
    1. Sintered felt production is carried out according to the provisions of GB/T20100-2016 stainless steel fiber sintered felt.
    2. The determination of filtration precision and dirt-holding capacity is carried out according to the regulations in GB/T18853-2002.
    3. The determination of bubble point pressure is carried out in accordance with the provisions of GB/T5249.
    4. Determination of air permeability is carried out in accordance with the provisions of GBIT5453, the pressure difference is 200Pa, the medium is air.
    5. Determination of breaking strength is carried out in accordance with the provisions of GBIT228.

    Iron-Chromium-Aluminum Fiber Sintered Felt

    Product Description

    Iron-Chromium-Aluminum Fiber Sintered Felt is a long-lasting, environmentally friendly, energy-efficient, high-temperature resistant, deformation-resistant, non-carbon-accumulating, flexible, foldable, and uniformly pore-sized metal fiber sintered felt. It features extremely high porosity and dust-holding capacity, making it widely applicable in fields such as automotive exhaust treatment, burners, boiler retrofits, gas air conditioning, glass annealing, food baking, ovens, heaters, coating and paper industries, and drying applications.

    Iron-Chromium-Aluminum Fiber Sintered Felt (1)

    High-temperature dust removal series: Iron-chromium-aluminum dust removal filter cartridges are a new type of filter material that can truly withstand high temperatures, operate in harsh environments, and provide excellent filtration performance. Compared to non-metallic dust removal filter bags, which have a maximum temperature resistance of no more than 300°C, and stainless steel dust removal filter cartridges, which have a maximum temperature resistance of no more than 450°C, iron-chromium-aluminum dust removal filter cartridges have a higher temperature resistance, reaching up to approximately 900°C. The filter material of iron-chromium-aluminum dust collection filter cartridges is made from iron-chromium-aluminum fibers that are opened by an opening machine, then processed into cotton through a special process, and finally sintered in a vacuum sintering furnace. Due to its deep labyrinth-like structure, it has excellent filtration performance. It is suitable for harsh high-temperature dust collection environments in industries such as steel, power generation, and waste incineration.

    Purification Series: Iron-chromium-aluminum fiber sintered felt is widely used as a filtration and purification material in chemical industries and diesel vehicle exhaust emission control systems compliant with Euro IV standards. The Fe-Cr-Al alloy porous body features a three-dimensional mesh-like structure with pore sizes of 0.1 mm and a porosity of 85%, making it the optimal choice for use as a catalyst carrier material.

    Product Characteristics And Features
    • High temperature resistance of 1200°C.
    • Strong cold and thermal shock capacity;
    • No water absorption;
    • Extremely small thermal inertia.
    • Burning completely radiantly.
    • Long service life.
    Iron-Chromium-Aluminum Fiber Sintered Felt (2)
    Product Specification Dimensions
    • Standard material: 00Cr2AL6 iron chromium aluminum fiber.
    • Standard delivery size: 500x500mm, 500x1000mm;
    • Special specifications can be supplied according to the requirements of the demand side.
    Frequently Asked Questions (FAQ)
    What are the primary differences between Unguarded Sintered Felt and Iron-Chromium-Aluminum Sintered Felt?
    Unguarded Sintered Felt is typically made of SUS316L stainless steel, offering outstanding corrosion resistance and temperature limits up to 480°C. Iron-Chromium-Aluminum Sintered Felt utilizes Fe-Cr-Al alloy fibers, providing extreme high-temperature resistance up to 1200°C, making it optimal for radiant burners and high-temperature dust collection.
    Can you customize the sizes of these metal fiber sintered felts?
    Yes, we support custom specifications and dimensions. While standard sizes include 1000x500mm, 1000x1000mm, and 500x500mm, we can manufacture customized shapes and sizes to match your specific filtration system requirements.
    What makes sintered felt better than traditional wire mesh or filter cloth?
    Sintered felt possesses a three-dimensional gradient pore structure, yielding significantly higher dirt-holding capacity and permeability. Unlike wire mesh, it is less prone to clogging, and it far surpasses ordinary paper or cloth filters in temperature, pressure, and chemical resistance.
    What are the typical applications for Iron-Chromium-Aluminum Fiber Sintered Felt?
    It is widely used in high-temperature dust removal (such as in waste incineration and steel production), gas burners, boiler retrofits, automotive exhaust control (Euro IV catalyst carriers), and industrial drying systems.
    How is the filtration precision and quality guaranteed?
    Our production and testing strictly adhere to national standards: GB/T20100-2016 for manufacturing, GB/T18853-2002 for filtration precision and dirt-holding testing, GB/T5249 for bubble point pressure, and GB/T5453 for air permeability.