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China Suppliers Compact PE Ring Filter from Factory for High Precision Liquid and Gas Filtration

Introducing our factory's premium porous filter element, the PE ring filter. Engineered from ultra-high molecular weight polyethylene (UHMW-PE) using a high-temperature sintering process, this filter stands out with its innovative ring structure design. This design not only increases the filtration area but also enhances mechanical strength, making it ideal for applications requiring high flow rates and precision. With a uniform pore size distribution and remarkable chemical stability, our PE ring filter is perfect for precision filtration of liquids and gases. As a leading supplier in China, our factory is committed to providing top-quality filtration solutions tailored to meet your specific needs

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    Product Parameter

    Parameter Category Specifications/Performance
    Material Ultra-high molecular weight polyethylene (UHMW-PE)
    Precision range 0.2-140 μm (support customization)
    Pipe Diameter Range 10-120 mm
    Temperature Resistance -40°C to 80°C (long term use); short term resistance 130°C (steam sterilization)
    Pressure Resistance ≤0.3 MPa (conventional); special designs for higher pressures
    Porosity ≥60% (high-flow design)
    Chemical Compatibility Resistant to strong acids, strong bases, organic solvents (e.g., acetone, methanol)
    Regeneration Performance Supports backwashing, chemical cleaning (e.g., acid solution to dissolve clogging)
    Standard specification Common size: Φ31×20×1000, Φ50×20×1000, etc.; support non-standard customization (such as shaped parts)

    Production process of pe ring filter

    Step 1

    Raw material preparation

    Choose UHMW-PE powder, add additives (such as color masterbatch) and mix well.

    Step 2

    Mold filling

    Load the mixture into the ring mold to ensure uniform distribution.

    Step 3

    High-temperature sintering

    Heating and molding at 150-185°C, make the powder melt and combine through pressure.

    Step 4

    Cooling and shaping

    The mold is cooled to room temperature and then demolded to form a porous structure.

    Step 5

    Post-processing

    Trim the edges, clean the surface of impurities, and carry out quality testing (such as bubble uniformity test).

    Step 6

    Packaging and storage

    Sterilization according to demand, packaging and storage.

    Advantages pe ring filter

    1. High filtration efficiency Uniform pore size design can intercept particles above 0.3 μm, suitable for precision filtration.
    2. Strong corrosion resistance Resistant to strong acid (such as sulfuric acid, hydrochloric acid), strong alkali and organic solvents.
    3. Long service life Support multiple backwash regeneration, reduce maintenance costs.
    4. Lightweight design Low specific gravity (0.5-0.7 g/ml), easy to install and transport.
    5. Cost-effective Lower cost than metal cartridges, no adhesive required, GMP/FDA compliant.

    Application of pe ring filter

    Water Treatment Drinking water purification, industrial wastewater treatment, desalination pre-treatment.
    Chemical/Pharmaceutical Sulfuric acid, hydrogen peroxide and other corrosive liquids filtration; pharmaceutical decolorization, aseptic purification.
    Food & Beverage Beer, juice clarification; mineral water, liquor filtration.
    Environmental Protection/Energy Natural gas purification, water supply for thermal power plants; sludge dewatering (press filtration to 70% water content).
    Medical/Laboratory Oxygen generator filtration, hemodialysis equipment; laboratory solid-liquid separation and sample processing.

    Frequently Asked Questions (FAQ)

    What is the main material of the PE ring filter?

    The PE ring filter is manufactured using Ultra-high molecular weight polyethylene (UHMW-PE) powder, which provides excellent structural strength, chemical compatibility, and a uniform porous structure.

    What is the filtration precision range and is customization supported?

    The standard filtration precision range is between 0.2 to 140 μm. We fully support non-standard customization for specific dimensions, shapes, and precision requirements.

    Can the PE ring filter withstand high temperatures and sterilization?

    Yes, the filter is designed for long-term use in temperatures ranging from -40°C to 80°C. It can also withstand short-term exposure up to 130°C, making it suitable for steam sterilization processes.

    How do I clean and regenerate the PE ring filter?

    The PE ring filter supports easy regeneration. It can be cleaned using backwashing methods or chemical treatments, such as acid solutions, to dissolve clogging without damaging the filter structure.

    Is the PE ring filter chemical resistant and food-safe?

    Absolutely. It is highly resistant to strong acids, bases, and organic solvents like acetone and methanol. Additionally, it requires no adhesives during manufacturing, ensuring full compliance with GMP and FDA food safety standards.