Customized Sintered Filters

Leave Your Message

China Sintered Pleated Filter Cylinder Suppliers - High-Performance Filtration Factory Solutions

The Sintered Pleated Filter Cylinder is an advanced multi-layer filtration element designed for high-performance applications. Made from stainless steel fiber sintered felt or stainless steel woven mesh, this filter is processed through a unique folding wave technique. Our core materials, including 304, 316L, and iron chromium aluminum fiber, ensure exceptional porosity, superior dirt-holding capacity, and excellent resistance to high temperatures and corrosion, Each filter element is expertly sealed using argon arc welding and other advanced processes. The innovative pleated design significantly enhances the filtration area—improving it by 3 to 5 times compared to traditional filter elements. This makes it an ideal choice for high-precision, high-pressure differential operating conditions. As a leading supplier and factory in China, we pride ourselves on delivering top-quality filtration solutions tailored to meet complex industrial requirements

    Message

    AI Helps Write
    Send

    Product parameters

    1. Material 304, 316L, duplex steel, Hastelloy, etc. (corrosion resistance, high temperature resistance)
    2. Filtration precision 1-200 microns (can be customized to 5 microns high precision)
    3. Temperature range -200℃ to 600℃ (some materials can reach 1000℃)
    4. Working pressure 0.1-30MPa (high pressure environment stability)
    5. Interface threaded, 222, 226, flange, fast card, etc. (compatible with a variety of equipment)
    6. Dimensions diameter 25-180mm, length 100-1500mm (support non-standard customization)

    Production process of our Sintered Pleated Filter Cylinder

    1. Raw material processing

    Screening stainless steel powder or fiber mat, mixing additives to enhance sintering performance.

    2. Molding process
    • Folding process: Fold metal mats or woven mesh into corrugated shape to increase the surface area.
    • Press molding: The mold presses the powder into a hollow cylindrical embryo under high pressure.
    3. High-temperature sintering

    Sintering at about 1500℃ under vacuum environment to form a stable porous structure.

    4. Post-treatment

    Cutting, welding end caps (argon arc welding to ensure sealing), surface polishing and anti-rust treatment.

    Advantages of our Sintered Pleated Filter Cylinder

    1. High-efficiency filtration

    The folded structure increases the dirt-holding capacity by more than 50%, suitable for highly viscous liquids and gases.

    2. Strong durability

    Acid and alkali resistance, organic solvent corrosion, no deformation under high pressure difference (pressure up to 6.9MPa).

    3. Easy maintenance

    Support backwashing, chemical cleaning (such as 0.1N NaOH or citric acid) and ultrasonic regeneration, reuse rate up to 90%.

    4. Economical

    Long-life design reduces the replacement frequency, and the comprehensive cost is lower than the disposable cartridge.

    5. Environmental protection and safety

    All stainless steel material without fiber shedding, in line with the food, pharmaceutical industry health standards.

    Application of our Sintered Pleated Filter Cylinder

    1. Chemical/Oil

    High temperature corrosive media filtration (such as molten polymers, acid and alkali solutions).

    2. Pharmaceutical/Food

    Medicine clarification, fermentation liquid sterilization, beverage sterility filtration.

    3. Environmental protection/Energy

    Industrial exhaust gas dust removal, high temperature gas purification, water treatment system.

    4. Machinery / Metallurgy

    Hydraulic oil precision filtration, lubrication system impurity interception.

    5. Scientific research/Electronics

    High-purity gas filtration, ultra-clean environment control in semiconductor industry.

    Frequently Asked Questions

    What is a Sintered Pleated Filter Cylinder?

    It is a high-strength filtration component made by folding stainless steel wire mesh or fiber felt and then sintering it in a vacuum furnace. The pleated structure significantly increases the effective filtration area.

    Why is the pleated design better than standard cylindrical filters?

    The pleated structure increases the surface area by more than 50%, which dramatically improves dirt-holding capacity, lowers flow resistance, and extends the service life between cleanings.

    Can these filter cylinders be cleaned and reused?

    Yes, they are highly cleanable. They support backwashing, ultrasonic cleaning, and chemical washing (using citric acid or 0.1N NaOH), with a regeneration rate of up to 90%.

    What operating temperatures and pressures can they withstand?

    Depending on the material selected (e.g., 316L, Hastelloy), they can operate in temperatures ranging from -200°C to 600°C (up to 1000°C for special alloys) and handle working pressures up to 30MPa.

    Are custom sizes and interface fittings available?

    Yes, we support full customization for non-standard requirements. We offer diameters from 25mm to 180mm, lengths from 100mm to 1500mm, and interfaces like threaded, flange, 222, 226, and fast cards.